Process water distribution
Machine connections, consumption flow rate, pressure requirement and required water quality are evaluated.
Mechanical Installation · Process Lines · Çerkezköy and Çorlu
Process Water, Cooling Water and Auxiliary Installation Projects
We prepare system setup, flow-pressure calculation and field layout for process water supply, machine cooling circuits, heat exchanger connections and related auxiliary mechanical lines in industrial production facilities.
Technical Calculation and Project
Design principles for the Process Auxiliary Lines Project
It is not correct to design every process line with the same material or in the same speed range. The temperature of the fluid, its chemical nature, equipment tolerances and the effect of the malfunction on production determine the design criteria.
cooling water circuit
Open or closed circuit need, heat exchanger approach, temperature difference and pump capacity are determined.
Line and valve selection
Pipe material suitable for the fluid, pressure class, isolated/bypass connections and critical line losses are examined.
instrumentation
Pressure, temperature, flow measurement and automation points are connected to the operating control scenario.
Engineering Process
Discovery, calculation, project and field control
Design assumptions are clarified by evaluating each facility's intended use, existing infrastructure and equipment conditions separately.
01
Machine demands
Fluid, flow rate, pressure and temperature limits of each device are collected.
02
System diagram
Tank, pump, filter, heat exchanger and return system are designed.
03
Hydraulic and thermal calculation
Line losses, heat transfer and simultaneity are analyzed.
04
Application document
P&I, route, equipment list, bill of quantities and specifications are prepared.
Project Preliminary Information
The data we need in technical evaluation
- Production machine technical data sheets
- Process water chemistry/quality requirements
- Flow rate and pressure ranges of the circuit
- Heat loads and target water temperatures
- Machine layout, maintenance and bypass conditions
Missing information and scope of discovery can be determined at the first meeting.
Safety and Standards
Critical conditions of the project
When the fluid is dangerous, corrosive or high temperature, material and safety conditions are determined separately. Backup pump, bypass and isolation arrangements should be evaluated for production continuity in critical processes.
Relevant legislation, applicable TS/TS EN standards, employer technical specifications and manufacturer instructions are checked according to the project type. Application and testing processes must be carried out in accordance with the authorization/license conditions.
Submit Technical Request →Technical Question
Is the process water pump selected only based on flow rate?
No. In addition to flow rate, demand pressure of the device, line losses, suction conditions, fluid properties and control scenario are important.