Warehouse volume and reserve
Volume and usable water levels are considered by evaluating the usage scenario, filling capacity and operating reserve.
Mechanical Installation · Water Storage · Çerkezköy and Çorlu
Water Tank, Level Control and Motorized Valve Project
We design the filling-discharging pipes, motorized valve, level sensor, alarm contacts and control scenario for domestic and process water tanks together. We describe the control system according to the operational continuity and safety needs of the facility.
Technical Calculation and Project
Design principles for Water Tank and Level Automation
Warehouse volume alone is not sufficient design input. Input flow rate, usage demand, level ranges, valve opening-closing delays and overflow measures are evaluated separately in the control logic.
Level measurement system
Magnetic level indicator, floater, conductivity probe or continuous level sensor is determined according to the process conditions.
Motorized valve control
Level relay, ON/OFF valve, manual on-off, AUTO–0–MANUAL switch and on/off feedback are designed.
Safety and alarm
Safe status is evaluated in case of lower level, upper level, high-high alarm, overflow line and power outage.
Engineering Process
Discovery, calculation, project and field control
Design assumptions are clarified by evaluating each facility's intended use, existing infrastructure and equipment conditions separately.
01
Storage and well data
Tank elevations, inlet/outlet diameters, supply pressure and field cabling are examined.
02
Control scenario
Set points that open and close the valve, level difference and alarm logic are defined.
03
P&I and equipment
Valve, float, control panel, cable, protection and manual intervention diagrams are prepared.
04
Testing and commissioning
LOW, HIGH, HIGH-HIGH and manual/automatic operating scenarios are included in the test plan.
Project Preliminary Information
The data we need in technical evaluation
- Warehouse geometry, height, entrance-exit elevations
- Flow rate and pressure from the well or network
- Available level indicator and contact types
- Valve diameter, electrical supply and control voltage
- Overflow, drainage and critical consumption point information
Missing information and scope of discovery can be determined at the first meeting.
Safety and Standards
Critical conditions of the project
If the level control is to be done based on the actual liquid level in the tank, not the pressure, the physical size measured by the sensor and its calibration must be verified. The safe position of the valve in case of power failure and independent overflow protection are also defined.
Relevant legislation, applicable TS/TS EN standards, employer technical specifications and manufacturer instructions are checked according to the project type. Application and testing processes must be carried out in accordance with the authorization/license conditions.
Submit Technical Request →Technical Question
Can the motorized valve be opened and closed manually when it is automatic?
It can be planned with the appropriate actuator's manual mechanism and AUTO–0–MANUAL control scheme; Safety locks for manual use are defined on a project-specific basis.