Air flow rate and consumption
Design flow rate is determined by machine catalog consumptions, simultaneous operation and future capacity increase.
Mechanical Installation · Compressed Air · Çerkezköy and Çorlu
Compressed Air Ring Line and Compressor Installation Project
We design compressed air lines, ring routes, filter/dryer layout and condensate discharge from the compressor outlet to the machine usage points in factories and production facilities.
Technical Calculation and Project
Design principles for Compressed Air Installation Project
In a compressed air system, the compressor catalog pressure and the remaining pressure at the machine inlet may be different. Simultaneous consumption, pipe losses, filtering equipment and future capacity expansion must be considered together.
Ring and branch calculation
Pipe diameter, length, connection losses and pressure drop at the critical point are evaluated.
Dryer and filtering
Air preparation elements suitable for the desired pressure dew point, particle and oil quality and machine needs are selected.
Condensate and safety
Condensate separator, discharge, service valves, manometer and pressurized system safety are handled within the scope of the project.
Engineering Process
Discovery, calculation, project and field control
Design assumptions are clarified by evaluating each facility's intended use, existing infrastructure and equipment conditions separately.
01
Machinery inventory
Nominal air consumption, operating pressure and simultaneity information are collected.
02
Pipe network calculation
Flow rate, flow rate and pressure loss are controlled in rings and branches.
03
Station and quality
Compressor, air tank, dryer and filtration placements are evaluated.
04
Plan and commissioning
A test plan is prepared for line diagram, metering, leakage and pressure checks.
Project Preliminary Information
The data we need in technical evaluation
- Air consumption and pressure requirement per machine
- Compressor capacity and air tank information, if any
- Factory layout and ring routes
- Target air quality and dew point
- Existing filter/dryer and condensate drain arrangement
Missing information and scope of discovery can be determined at the first meeting.
Safety and Standards
Critical conditions of the project
The ordinary water pipe approach may not be correct in compressed air installation. Pipe material, pressure class, connections and tank/compressor safety must be selected in accordance with the relevant legislation and equipment documents of the system.
Relevant legislation, applicable TS/TS EN standards, employer technical specifications and manufacturer instructions are checked according to the project type. Application and testing processes must be carried out in accordance with the authorization/license conditions.
Submit Technical Request →Technical Question
Should ring line or single line be preferred?
If the consumption points and load distribution allow, the ring arrangement can reduce the pressure loss with different feeding directions; The choice is verified by hydraulic/pneumatic calculation.
Discovery inputs and engineering deliverables
In Compressed Air Installation work, the following information can be shared at the first meeting. Field detection or additional calculation requirements for missing data are determined separately. Preparation of documents does not automatically guarantee acceptance by the relevant institution or a particular test result.
| Startup entry | Output to be defined in the proposal |
|---|---|
| Compressor and receiver equipment information | Ring line and branch placement |
| Consumption, operating pressure and simultaneity | Pressure loss and pipe selection evaluation |
| Existing line, leakage and expansion information | Drainage, insulation and testing coverage |
Frequently asked questions
How to prepare a quote for Compressed Air Installation?
Compressor and receiver equipment information is shared along with the facility's district, usage type and desired service. Account, project, application and test items are separated in the written scope.
Will existing drawings be sufficient?
The drawings are compared with the field. If there are revisions, changes in use, and missing equipment information, their impact on the account or project is examined.
What documents are submitted?
Ring line and branch layout, pressure loss and pipe selection evaluation and other documents included in the scope of work are delivered. The file format and revision scope are determined at the outset.
Is fixed capacity used for each facility?
No. Usage, system structure and field data are different. Numerical values cannot be applied to all facilities without verifying the relevant calculation and method.
Are implementation and control the same scope?
Project planning, assembly, field inspection and testing tasks are defined separately. The proposal states which party is responsible for which work.
From which regions do you receive requests for exploration?
Requests from Çorlu, Ergene, Kapaklı and Tekirdağ are evaluated from our Çerkezköy center. The time and conditions of the field visit are decided separately.
Discovery and technical proposal request
Share the facility location, current project status and the service you want for Compressed Air Installation. Let's clarify the scope of discovery, calculation, application and delivery together.