Heat and condensation insulation
Heat loss-gain, surface temperature, condensation risk and vapor barrier continuity of hot/cold lines are evaluated.
Mechanical Installation · Insulation and Test · Çerkezköy and Çorlu
Mechanical Installation Isolation, Testing and Commissioning
We provide technical evaluation and field coordination for material-thickness selection in heat and condensation insulation, pressure and leakage tests in mechanical installation lines, flushing, balancing and commissioning controls.
Technical Calculation and Project
Design principles for Installation Isolation and Commissioning
Just because the installation has been chosen with calculations does not mean that it will provide the same performance in the operation. Assembly quality, insulation integrity, cleanliness, hydraulic adjustment and measured performance must be verified together.
Pressure and tightness test
The pipe material, design pressure and test method and recording criteria in accordance with relevant standards are described.
Flushing and cleaning
Procedures for washing mechanical lines, filter/strainer cleaning and equipment protection are arranged.
Balancing and commissioning
Reaching design values is checked through pump, valve, fan and terminal measurements.
Engineering Process
Discovery, calculation, project and field control
Design assumptions are clarified by evaluating each facility's intended use, existing infrastructure and equipment conditions separately.
01
Assembly control
Line route, insulation, test points and device connections are reviewed.
02
Test procedure
Safety precautions, test pressure and duration criteria appropriate to the relevant system are determined.
03
Cleaning and adjustment
Washing, ventilation, filtration, balancing and automation controls are planned.
04
Performance report
Measured flow rate, pressure, temperature and setting values are reported.
Project Preliminary Information
The data we need in technical evaluation
- Application project and technical specification
- Pipe/duct material, insulation type and thickness
- Device and valve technical data sheets
- Planned testing and acceptance procedure
- Current measurement results and missing work list
Missing information and scope of discovery can be determined at the first meeting.
Safety and Standards
Critical conditions of the project
The test pressure and method should not exceed the allowable value of the weakest equipment. For steam and other special systems, only relevant legislation and authorized test procedures apply; Testing with water is not suitable for every system.
Relevant legislation, applicable TS/TS EN standards, employer technical specifications and manufacturer instructions are checked according to the project type. Application and testing processes must be carried out in accordance with the authorization/license conditions.
Submit Technical Request →Technical Question
Is there a need for testing when the pipe is insulated?
No. Insulation is not a substitute for tightness testing; Whenever possible, testing and approvals are completed without closing the insulation.